G1 Ultra Precision Crankshaft Grinder | Hydrostatic High Rigidity Solution rau Kev Tsim Khoom Loj ntawm Eccentric Shaft & Compressor Crankshaft

Hom Beijing Yuhen Machinery Co., Ltd.
Cov Khoom Tseem Ceeb G1 Crankshaft Sib Tsoo
Daim Ntawv Thov Lub Tshuab Txias Compressor / Lub Tsheb Tshiab Zog / Aerospace / Kev Kho Mob Precision Ncej

1. Cov Teeb Meem Kev Lag Luam: Vim Li Cas Cov Tshuab Sib Tsoo Crank Ib Txwm Txwv Tsis Pub Muaj Peev Xwm Ntau

Qhov kev thov thoob ntiaj teb rau cov khoom siv eccentric siab tseem nce ntxiv, tshwj xeeb tshaj yog HVAC compressors, lub zog tshiab tsheb camshafts thiab robot reducer shafts. Feem ntau cov chaw tsim khoom ntsib 4 lub hauv paus tsim khoom nrog cov tshuab sib tsoo qub:

(1) Precision drift tom qab ua haujlwm ntev Cov lus qhia linear ib txwm hnav sai sai tom qab 3-6 lub hlis ua haujlwm tas mus li. Kev hloov pauv thermal los ntawm qhov kub siab sib tsoo ua rau qhov sib npaug tsis sib xws, yuav tsum tau them nyiaj ntau zaus txhua 2 teev.
(2) Ntau qhov clamping ua rau muaj kev tsis lees txais siab Cov tshuab sib tsoo ib txwm tsuas yog sib tsoo ib lub eccentric sab nraud rau ib qho kev teeb tsa. Kev rhuav tshem thiab clamping ntau zaus ua rau muaj qhov yuam kev sib sau ua ke, qhov feem pua ​​​​​​ntawm cov khib nyiab tseem nyob ntawm 8% -12%.
(3) Kev ua haujlwm tsawg, cov zis tsawg Cov txheej txheem sib tsoo ntxhib thiab cov txheej txheem sib tsoo tiav sib cais ua rau lub sijhawm ua ib daim ntev dua, tsis tuaj yeem txhawb nqa cov xaj loj los ntawm cov hom tsheb thiab cov tub yees.
(4) Kev pheej hmoo ntawm kev sib tsoo zais cia & tus nqi kho siab Yog tsis muaj qhov sib txawv ntawm huab cua tiag tiag, lub log sib tsoo lossis qhov sib tsoo ntawm cov khoom ua haujlwm feem ntau tshwm sim, ua rau kev kho lub spindle kim heev thiab kaw ntau lawm.
(5) Kev daws teeb meem thiab kev tsim kho tshiab Ntsib cov teeb meem thoob plaws kev lag luam no, Yuhen R&D pab pawg siv sijhawm 2 xyoos los txhim kho G1 crankshaft grinder. Ua ke finite element multi-physics simulation thiab tag nrho hydrostatic transmission tsim, tus qauv no daws txhua qhov teeb meem saum toj no rau kev ua cov txheej txheem loj eccentric.

2. Kev Tsim Qauv Tag Nrho Lub Tshuab & Kev Tshawb Fawb Txog Kev Ua Kom Zoo Dua ntawm Cov Khoom Siv Finite

2.1 Lub Rooj Sib Tham Hlau Uas Muaj Kev Rigidity Siab

Txhua lub hauv paus, kem, thiab qhov swb siv cov hlau ci zoo heev. Tom qab kho kom zoo dua qub rau ntau tshaj 6 lub hlis, lub txaj tsis hloov pauv mus ntev hauv qab 24 teev sib tsoo hnyav. Tus qauv tso roj ntawm lub txaj tiv thaiv cov kua txiav kom tsis txhob sib sau ua ke, tsis muaj roj xau, yooj yim ntxuav thiab saib xyuas txhua hnub.

2.2 Kev Txheeb Xyuas Kev Ua Qauv Ua Ntau Lub Cev Ua Ntej Tsim Khoom Loj

Ua ntej kev tsim khoom raug cai, txhua qhov tseem ceeb ntawm G1 dhau qhov kev tshuaj xyuas kev ntxhov siab zoo li qub, kev sim zaus resonance thiab kev sim ua kom sov ntawm cov kua dej:

Kev ntsuam xyuas kev ntxhov siab zoo li qub:Kev hloov pauv siab tshaj plaws tswj tau hauv qib micron hauv qab kev sib tsoo tag nrho

Kev tshuaj xyuas resonance:Tsis txhob ua haujlwm zaus sib tshooj nrog qhov ceev ntawm lub spindle rotation, tshem tawm kev co ceev ceev

Kev sim ua kom pom tseeb ntawm cov roj zaj duab xis hydrostatic:Txhim kho qhov chaw roj kom zoo dua qub kom muaj peev xwm sib npaug

2.3 Qhov Zoo Tshaj Plaws: Hydrostatic Guide Rail System Tag Nrho

Cov lus qhia hydrostatic yog qhov tseem ceeb ntawm kev sib tw ntawm Yuhen yim-series grinders, txawv ntawm cov neeg sib tw linear guide.

  • Khoom siv Lub hauv paus sib xyaw ua ke tom qab nitriding + cryogenic kev kho mob, ultra-high rigidity, corrosion tsis kam
  • Lub Ntsiab Cai Kev sib txhuam ntawm cov kua dej ntshiab ntawm cov nplaim qhia, tsis muaj kev sib cuag ncaj qha ntawm cov hlau, tsis muaj kev hnav txawm tias tom qab ntau xyoo ntawm kev ua haujlwm
  • Kev Ntsuas Tseeb Kev ncaj ncees tsawg dua 0.1μm / 500mm
  • Thermal Ua kom muaj cua txias hauv cov kav dej ntawm lub cev qhia, tswj qhov kub thiab txias nce hauv ± 0.5 ℃ thaum lub sijhawm sib tsoo ntev
  • Lub Neej Kev pab cuam theoretical tsis txwv, yuav luag xoom tus nqi txij nkawm qhia

3. Kev Tswj Xyuas Qhov Kaw Tag Nrho-Lub Voj Voog Precision & Core Accuracy Parameters

3.1 Tus Kav Hlau Grating Siab Tshaj Plaws

G1 nruab nrog cov kav hlau txais xov grating siab uas xa tawm los ua tus qauv teeb tsa, paub txog kev tswj hwm tag nrho ntawm X-axis pub system, tsis muaj qhov yuam kev kis nruab nrab:

Khoom Siv Tseeb Cov Ntawv Qhia Txog Kev Siv Tshuab
Qhov kev daws teeb meem tsawg kawg nkaus 0.0001 hli
X-axis qhov tseeb qhov chaw 0.0012 hli
X-axis rov ua qhov tseeb ntawm qhov chaw 0.0011 hli

Txhua qhov kev txav ntawm lub log sib tsoo raug ntsuas hauv lub sijhawm tiag tiag los ntawm kev grating, lub kaw lus CNC cia li them nyiaj rau qhov sib txawv me me, xyuas kom meej tias muaj qhov loj me sib xws ntawm ntau txhiab qhov workpieces hauv ib pawg.

3.2 Marposs Anti-Collision & Online Air Gap Detection System

Qhov kev nyab xeeb sib xyaw ua ke & ntsuas module yog tus qauv teeb tsa rau G1, ob lub luag haujlwm tseem ceeb:

(1) Kev saib xyuas huab cua tiag tiag Tshawb nrhiav qhov deb ntawm lub log sib tsoo thiab qhov chaw ua haujlwm hauv lub sijhawm tiag tiag, xa lub tswb ceeb toom thaum qhov sib txawv me dhau, zam kev sib tsoo nruj.
(2) Kev ntsuas qhov loj ntawm lub log sib tsoo tsis siv neeg Lub kaw lus sau qhov loj ntawm lub log tiag tiag dynamic, kho qhov stroke pub tom qab hnav lub log, tsis muaj qhov ntsuas nkag tes.

3.3 Kev Sib Txuas Lus ntawm Tib Neeg thiab Tshuab CNC

Lub kaw lus ua haujlwm graphical raws li Windows, ob txoj haujlwm yooj yim rau cov neeg ua haujlwm hauv Hoobkas:

Kev kho kom raug online ntawm cov duab nkhaus ntawm eccentric shaft

Kev kos duab ncaj qha, pib tsim cov kev pab cuam sib tsoo tiav

Tsis tas yuav tsum muaj kev sau ntawv G-code nyuaj, txo lub voj voog kev cob qhia ntawm tus neeg teb xov tooj los ntawm 1 lub hlis mus rau 3 hnub.

4. Ib-Clamp Multi-Eccentric Integrated Grinding Function

4.1 Kev Ua Haujlwm Tshwj Xeeb rau Cov Khoom Siv Eccentric

Feem ntau cov crankshaft grinders hauv khw tsuas yog tuaj yeem sib tsoo ib lub voj voog eccentric thaum clamped. G1 paub txog ib zaug clamping kom tiav 2 lossis ntau dua eccentric sab nraud diameters sib tsoo:

1. Kho cov khoom ua haujlwm los ntawm ob lub chaw lossis hydraulic chuck
2. C-axis torque motor tsav cov khoom ua haujlwm kom tig ntawm qhov ceev sib txawv
3. X-axis linear motor high-speed feed, sib koom tes sib txuas nrog C-axis kom ua raws li eccentric contour
4. Kev sib tsoo ua tiav, kev sib tsoo ib nrab thiab kev sib tsoo tiav yam tsis tau rov clamping

4.2 Kev Sib Piv Cov Ntaub Ntawv Txog Kev Ua Haujlwm Zoo & Cov Txiaj Ntsig

Cov Ntawv Qhia Lub Tshuab Sib Tsoo Ib Txwm Muaj Yuhen G1 Crankshaft Grinder Cov nyhuv ntawm kev nce qib
Lub sijhawm ua ib daim 12 feeb 8 feeb Txuag tau 33% lub sijhawm voj voog
Tus nqi tsis lees txais ntau zaus 8% -12% ≤0.5% Cov nqi pov tseg txo qis tshaj 90%
Kev them nyiaj ntau zaus ntawm tes Txhua 2 teev Ib zaug rau ib lub sijhawm ua haujlwm (8 teev) Txo kev ua haujlwm tes
Qhov ntsuas batch tsim nyog Cov khoom me me hauv qab 500pcs Kev tsim khoom loj tshaj 10,000pcs Txhawb nqa cov xaj OEM loj

4.2 Spindle Matching rau Lub Zog Sib Tsoo Muaj Zog

Lub log sib tsoo siv cov qauv teeb tsa zoo tshaj plaws, ua kom lub zog ruaj khov thaum tshem tawm cov khoom hnyav. Nws tuaj yeem dais lub zog loj rau kev sib tsoo rau kev ua cov forgings thiab cov crankshaft blanks, tsis muaj cov cim chatter ntawm qhov chaw ua haujlwm.

5. Kev Tsim Kho Automation Compatible, Unmanned Production Line Matching

5.1 Kev Sib Txuas Lus Sib Txuas Lus Txheem Tus Qauv Rau Neeg Hlau

G1 khaws cia tag nrho cov teeb liab interface rau 6-axis robotic caj npab thiab truss manipulator, txhawb nqa tag nrho tsis siv neeg loading / unloading yam tsis muaj kev hloov kho tshuab:

1 Kev pub mov ua haujlwm tsis siv neeg
2 Tsis siv neeg clamping & centering
3 Kev tshawb nrhiav qhov loj ntawm sab nraud hauv online
4 Kev hnav khaub ncaws thiab them nyiaj rau lub log sib tsoo tsis siv neeg
5 Kev cais cov khoom tiav lawm & kev sib sau ua ke dawb paug

5.2 Cov Modules Pabcuam Automation Xaiv Tau

Cov neeg siv khoom tuaj yeem xaiv cov modules txhawb nqa raws li kev teeb tsa ntawm lub rooj cob qhia:

(1) Ntau theem kev sib tsoo dej sib tsoo kub tas li:Lim precision 0.01 hli, ua kom qhov workpiece nto roughness ruaj khov

(2) Cov roj uas sau cov pa phem:Cov ntawv hlau npog tag nrho xaiv tau, qhov chaw ua haujlwm huv si, lub chaw ua haujlwm raug cua txias tsim nyog

(3) Chaw ntxuav khoom siv tsis siv neeg:Tshem tawm cov seem sib tsoo ua ntej ntsuas offline

5.3 Hom Kev Tswj Xyuas Ntau Lub Tshuab Ib Tug Neeg

Tom qab sib phim lub tshuab neeg hlau, ib tus neeg teb xov tooj tuaj yeem saib xyuas 3-6 pawg ntawm G1 grinders tib lub sijhawm. Tus nqi ua haujlwm txo qis 70% piv rau hom kev pub mis tes, zoo meej rau cov chaw tsim khoom hauv Tebchaws Europe, Sab Qab Teb Es Xias uas muaj tus nqi ua haujlwm siab.

6. Kev Lag Luam Siv Dav Dav & Cov Khoom Siv Ua Haujlwm Ib Txwm Muaj

6.1 Kev Siv Tseem Ceeb Hauv Kev Lag Luam 1: Lub Tshuab Txias thiab Cua Txias Compressor

Cov khoom ua tiav tseem ceeb:Compressor crankshaft, eccentric ncej rau lub tub yees, cua txias rotary compressor
Kev ua tiav yuav tsum tau ua:Qhov sib npaug ≤1.5μm, qhov loj me ntawm 5000-50000pcs ib hlis
Kev lag luam zoo dua:G1 ruaj khov precision daws qhov teeb meem ntawm lub suab nrov compressor los ntawm eccentric ncej qhov ntev deviation.

6.2 Kev Siv Tseem Ceeb Hauv Kev Lag Luam 2: Tsheb Siv Zog Tshiab

Cov khoom ua tiav tseem ceeb:Cav camshaft, tsav eccentric ncej, lub zog tshiab lub cev muaj zog nruab nrab ncej
Kev ua tiav yuav tsum tau ua:Kev tiv taus kev qaug zog siab, qhov chaw tiav tas mus li rau lub neej ntev ntawm cov khoom siv hauv tsheb

6.3 Cov Ntawv Thov Qib Siab Ntxiv

  • (1) Cov khoom siv dav hlau:Me me tshwj xeeb eccentric precision ncej
  • (2) Cov khoom siv kho mob:Cov khoom siv cog hniav me me eccentric
  • (3) Hydraulic & pneumatic:Hydraulic valve eccentric ncej
  • (4) Tus neeg hlau txo qis:High precision tso zis eccentric ncej

6.4 Tus Txheej Txheem Zoo ntawm Kev Ua Haujlwm

Tom qab sib tsoo los ntawm G1 tshuab:

Kev puag ncig ≤1.5μm
Kev sib koom ua ke ≤2.5μm
Qhov Roughness ntawm qhov chaw Ra ≤0.25μm

7. Kev Tiv Thaiv Kev Nyab Xeeb Tag Nrho Tshuab & Kev Ua Haujlwm Ruaj Khov Ntev

7.1 Txoj Kev Tiv Thaiv Kev Nyab Xeeb Ntau Txheej

(1) Kev Tiv Thaiv Kev Sib Tsoo Lub tshuab ceeb toom tiv thaiv kev sib tsoo cua sib txawv
(2) Kev Sib Txuas Lub Cev Khawm nres thaum muaj xwm ceev + kev tiv thaiv qhov rooj sib txuas ntawm kev nyab xeeb
(3) Kev Tiv Thaiv Siab Kev tiv thaiv kev kaw tsis siv neeg ntawm lub spindle uas muaj roj tsawg (hydrostatic spindle exclusive function)
(4) Kev Tiv Thaiv Kub Overload & overheating automatic power off device

7.2 Tsim Tus Nqi Kho Kom Tsawg

Hyrostatic qhia xoom hnav, tsis tas hloov qhia tas li

Lub kaw lus txias ncig ua kom lub neej ntawm lub spindle ntev dua, lub voj voog txij nkawm ntawm lub spindle ntau dua 3 xyoos

Lub tank lim dej sib cais, yooj yim disassembly thiab ntxuav, txo lub sijhawm downtime

7.3 Tus Txheej Txheem Tswj Xyuas Zoo Ua Ntej Xa Khoom

Txhua lub tshuab sib tsoo G1 raug kuaj xyuas tas mus li 72 teev ua ntej xa khoom los ntawm lub Hoobkas:

01 Kev sib tsoo sib txuas ntawm eccentric ncej tas mus li
02 Kev kuaj pom tseeb dua txhua 4 teev
03 Kev sib txuas lus tsis siv neeg ua haujlwm tag nrho kev sim
04 Kev tshuaj xyuas lub kaw lus tiv thaiv kev nyab xeeb Tsuas yog txhua qhov ntsuas qhov tseeb ruaj khov thiaj li tuaj yeem ntim thiab xa mus rau cov neeg siv khoom.

8. Kev Koom Tes & Cov Ntaub Ntawv Tiv Tauj, CTA Xaus

8.1 Vim Li Cas Xaiv Beijing Yuhen Machinery Ua Koj Tus Neeg Muab Khoom Siv Tshuab Sib Tsoo

(1) Ua tiav yim-series grinder khoom kab:Tsis muaj chaw nruab nrab / Cylindrical / Compound / Ntxig / Ntsug / Crankshaft / Camshaft / Xov sib tsoo, ib qho chaw muag khoom siv sib tsoo

(2) Kev Tshawb Fawb thiab Kev Txhim Kho Cov Kua Simulation Software:tus kheej tsim CNC tswj system, cov cuab yeej siv thev naus laus zis ywj pheej

(3) Kev pabcuam tshwj xeeb:Lub tshuab sib tsoo tsis yog tus qauv, tsim cov kab ntau lawm tag nrho raws li daim duab kos workpiece

(4) Kev pab cuam tom qab muag thoob ntiaj teb:Kev taw qhia video ntawm tus kws ua haujlwm txawv teb chaws, cov khoom seem xa khoom sai

(5) Kev pab dawb:Kev sim ua haujlwm ntawm cov txheej txheem ua haujlwm, kev sim sib tsoo dawb, kev tshaj lij kev tshaj lij

Cov Ntaub Ntawv Tiv Tauj

Lub Npe Tuam Txhab:Beijing Yuhen Machinery Co., Ltd.
Chaw Nyob:1809, Pem Teb 15, Tsev 1, No. B12 Zhongguancun South Street, Haidian District, Beijing
Tus Neeg Tiv Tauj:Ivy
WhatsApp:+86-189-2559-3414
Xov tooj / WeChat:+86-189-2559-7030

Hu Rau Kev Ua Haujlwm

Yog tias koj lub Hoobkas muaj teeb meem los ntawm kev ua haujlwm tsis zoo thiab tsis ruaj khov ntawm kev ua haujlwm ntawm lub crankshaft / eccentric shaft, thov xa koj cov duab kos workpiece, kev thov ntau thiab kev teeb tsa lub Hoobkas rau peb tus email. Peb tus kws tshaj lij kev sib tsoo yuav teb nrog kev daws teeb meem thiab kev hais nqe hauv 24 teev ua haujlwm. Peb kuj txhawb nqa kev tshuaj xyuas lub Hoobkas thiab kev sim tshuab rau cov neeg siv khoom thoob ntiaj teb.


Lub sijhawm tshaj tawm: Lub Xya Hli-30-2026