Xov Xwm - SUPER T-750CBN Tag Nrho CNC Camshaft Sib Tsoo Tshuab

Hauv kev tsim cov khoom siv hluav taws xob tseem ceeb rau cov tsheb thiab cov tshuab siv hauv kev tsim kho, lub camshaft ua haujlwm ua ib feem tseem ceeb ntawm cov cav. Nws qhov tseeb ntawm cov duab thiab qhov tiav ntawm qhov chaw cuam tshuam ncaj qha rau lub zog ntawm lub cav, kev ua haujlwm du thiab lub neej ua haujlwm. Cov tshuab sib tsoo cam ib txwm muaj teeb meem xws li kev ua haujlwm tsis raug, kev ua haujlwm nyuaj, kev sib xws ntawm cov khoom siv tsawg thiab kev sib tsoo tsis zoo. Nruab nrog cov qauv kho tshuab precision, lub kaw lus CNC ntse digital tag nrho thiab cov thev naus laus zis sib tsoo ceev ceev vitrified CBN, SUPER T-750CBN puvCNC CBN camshaft sib tsoo tshuabxa cov khoom siv sib tsoo uas muaj qhov tseeb siab thiab tsis siv neeg siab uas sib xws nrog ntau yam khoom siv, tshwm sim ua qhov kev xaiv zoo tshaj plaws rau kev tsim cov camshafts nruab nrab mus rau qib siab.

1. Cov Kev Cai Siv Tshuab Ntau Yam rau Kev Ua Haujlwm Ruaj Khov thiab Txhim Khu Kev

1.1Kev Sib Txuas Lus Ib Puag Ncig Ua Haujlwm Yooj Yim

Lub tshuab sib tsoo no muaj peev xwm hloov kho tau raws li qhov chaw tsim khoom hauv Hoobkas. Nws tuaj yeem ua haujlwm ruaj khov hauv qhov kub thiab txias ntawm 5–50 ° C thiab qhov av noo ≤80%. Nws siv lub zog hluav taws xob AC380V ± 10% thiab 50Hz, sib xws nrog feem ntau lub chaw ua haujlwm machining. Thaj chaw teeb tsa tshuab yuav tsum tsis txhob raug cuam tshuam thiab co. Tsis tas li ntawd, yuav tsum kaw cov kav dej kom nruj kom tiv thaiv dej thiab roj to, kom tswj tau qhov tseeb ntawm kev pub mis thiab kev sib dhos ntawm lub spindle thiab txo qhov ua tsis tiav ntawm cov khoom siv.

1.2Kev Sib Tw Dav Dav nrog Camshaft Workpieces

Lub tshuab no yog tsim tshwj xeeb rau kev siv lub camshaft machining, txhawb nqa cov workpieces ua los ntawm cov hlau carbon nruab nrab, cov hlau bearing, cov hlau alloy siab thiab cov hlau alloy carbon qis. Nws tuav cov workpieces nrog qhov nyuaj ntawm qhov chaw txij li 43 txog 65 HRC thiab qhov kev tso cai ntawm lub voj voog machining ntawm 2-3 hli, npog cov camshaft blanks tseem ceeb rau kev tsim cav.

2. Cov Qauv Txuj Ci Tseem Ceeb & Kev Ua Haujlwm Zoo Tshaj Plaws

2.1Cov Txheej Txheem Kev Tshaj Lij Tag Nrho

Lub SUPER T-750CBN muaj cov yam ntxwv kev ua tau zoo uas ua tau raws li qhov xav tau ntawm kev tsim khoom me me thiab loj camshaft:

Txoj kab uas hla ntawm cov khoom ua haujlwm uas tuaj yeem sib tsoo tau: Φ10–260 hli
Qhov siab nruab nrab: 160 hli; qhov deb siab tshaj plaws ntawm nruab nrab & qhov ntev sib tsoo siab tshaj plaws: 750 hli
Qhov kev daws teeb meem tsawg kawg nkaus ntawm kev pub mis ntawm lub log sib tsoo: 0.0001 hli
Qhov hnyav tshaj plaws ntawm cov khoom ua haujlwm: 80 kg; qhov ceev ntawm cov khoom ua haujlwm hloov kho tau: 0–150 r/min
Lub log sib tsoo CBN vitrified loj: Φ510 × Φ40 × (15–60) × 127 hli, ceev linear txog li 80–100 m/s, tsav los ntawm lub cev muaj zog 30 kW
Cov ntsuas qhov tseeb ntawm kev ua haujlwm: qhov kam rau siab ntawm cov duab cam ± 0.03 hli, qhov kam rau siab ntawm lub kaum sab xis 0.005 hli / °, qhov khiav ntawm lub voj voog puag ncig ≤0.025 hli, qhov sib tsoo ntawm qhov chaw roughness Ra ≤0.32 µm
Tag nrho qhov hnyav ntawm lub tshuab: 7,500 kg; tag nrho qhov loj: 3500 × 1950 × 1900 mm
Lub taub hau taub hau taper: MT No.5 Morse taper, xa cov clamping ruaj khov rau cov haujlwm hnyav.

1.1Cov ntsiab lus tseem ceeb ntawm Cov Qauv Kho Tshuab & Kev Tswj Xyuas Kev Txawj Ntse

1.1.1Kev Tswj Xyuas CNC uas Siv Tau Zoo

Lub tshuab siv Taiwan Syntech 210MA-E5 CNC system uas muaj 15-nti kov screen. Nws hloov cov kev sau G-code nyuaj nrog kev ua haujlwm duab thiab ntawv nyeem, ua tiav kev ua haujlwm tsis muaj teeb meem yam tsis muaj kev paub txog kev sau program. Nws txhawb nqa kev khaws cia txhua yam kev ua haujlwm; cov neeg siv tuaj yeem hloov cov pawg ntau lawm sai sai los ntawm kev xa cov ntaub ntawv program uas tau khaws cia. Nrog rau kev xa cov cam lift table thiab kev kho qhov teeb meem, ib zaug clamping ua rau kev sib tsoo tag nrho cov duab sab nraud ntawm lub camshaft raug, ua rau lub sijhawm teeb tsa luv dua rau kev hloov khoom.

1.1.2Lub Tshuab T-Zoo Li Rigid & Dual-Axis High-Precision Feeding Mechanism

Lub txaj tshuab T-layout cais cov haujlwm kab rov tav thiab qhov pub ntawm lub log sib tsoo ntev, muab kev ruaj khov zoo heev.

1. X-axis sib tsoo log pubTsav los ntawm Jacobes linear motor nrog closed-loop grating ruler feedback, ua ke nrog cov khoom hnyav THK roller linear guides. Nws muab kev ruaj khov thiab kev teb tau zoo heev, tshem tawm kev txiav ntau dhau thaum lub sijhawm siab-lift cam grinding thiab ua kom muaj kev hloov pauv cam du nrog kev tso chaw zoo tshaj plaws thiab rov ua qhov tseeb.

2. Kev pub mov transverse ntawm workpiece: Ua los ntawm cov hlau yas uas tau khawb tes, tsav los ntawm lub cev muaj zog servo siab thiab cov ntsia hlau pob uas xa tuaj txawv teb chaws, sib xyaw ua ke qhov kev txav mus los siab thiab kev ruaj khov ntawm cov qauv rau kev ua haujlwm ntev.

1.1.3Hydrostatic Grinding Wheel Spindle & Precision Dressing Unit

Lub tshuab sib tsoo lub hauv paus yog 7.5 kW hydrostatic spindle nrog axial thiab radial runout ≤0.002 mm. Lub log CBN ncav cuag qhov ceev tshaj plaws ntawm 4000 RPM, txhawb nqa los ntawm lub tshuab dej txias ywj pheej thiab pneumatic sealing los tswj kev hloov pauv thermal thaum lub sijhawm sib tsoo ceev. Rau CBN log hnav khaub ncaws, 1.5 kW hluav taws xob spindle-tsav pob zeb diamond roller khiav ntawm 8000–10000 RPM nrog kev tswj hwm qhov ceev zaus sib txawv. Mounted sab nraum lub thawv headstock, lub tshuab hnav khaub ncaws raug saib xyuas los ntawm AE ultrasonic detection system kom lav qhov tseeb ntawm lub log.

1.1.4High-Precision Headstock & Hydraulic Tailstock

Lub taub hau taub hau spindle yog ncaj qha actuated los ntawm lub cev muaj zog siab torque nrog lub kaum sab xis encoder, ua tiav ultra-precision indexing nrog 0.001 ° rhiab heev, txhawb nqa los ntawm khub high-precision spindle bearings rau siab rigidity. Nws yog mounted nrog MT No.5 live center. Lub rail-type tailstock siv hydraulic tsav thiab lub caij nplooj ntoos hlav clamping, nrog rau 50 mm tes tsho mus ncig thiab arc-tipped tshwj xeeb center. Ko taw valve tswj tailstock tso tawm yog interlocked nrog automatic grinding cycles kom tsis txhob muaj kev nyab xeeb los ntawm kev ua haujlwm tsis raug.

1.1.5Muaj peev xwm txias thiab muaj kev tiv thaiv kev nyab xeeb tag nrho

Lub tshuab cua txias sib xyaw ua ke muaj lub tank txias 600 L, lub tshuab sib cais sib nqus dav 300 hli thiab lub tshuab tshem tawm cov khoom tsis huv vortex nrog qhov siab tshaj plaws ntawm 200 L / min, qhov tseeb ntawm kev lim dej ntawm 30–50 μm thiab lub tshuab txias 3900 W uas tsis muaj cov khoom siv lim dej. Cov ntsuas dej ntws thiab qib kua txuas nrog lub kaw lus CNC kom ua rau lub tswb ceeb toom thiab kaw rau kev tiv thaiv cov khoom siv. Lub tsev hlau puv npog muaj qhov qhib sab saum toj rau kev yooj yim nqa cov khoom siv thiab lub qhov rooj kev nyab xeeb sib txuas. Lub cuab yeej rov qab ua kom cov dej noo noo tau teeb tsa los tswj cov pa phem hnyav uas tsim thaum lub sijhawm sib tsoo CBN, nrog rau cov khoom siv tiv thaiv qhov yuam kev rau cov khoom siv.

3. Kev Ua Haujlwm Tseeb, Cov Qauv Kev Txais Yuav & Cov Ntaub Ntawv Txog Kev Siv Tshuab

3.1Cov Lus Qhia Txog Kev Txais Yuav Raws Li Qauv

Tus qauv tsim, kev tsim khoom thiab kev lees txais ntawm SUPER T-750CBN ua raws li GB / T9061—2006Cov Lus Qhia Txog Kev Siv Tshuab Rau Cov Cuab Yeej Siv Hlau. Kev sim ua tiav ntawm 10 daim workpieces ib daim duab kos ntawm cov neeg siv khoom yog qhov yuav tsum tau ua kom tau txais, nrog rau xoom lub cam nto hlawv thiab kev ua haujlwm tshuab ruaj khov ua cov qauv xeem yuav tsum tau ua. Lub sijhawm sib tsoo tiag tiag yog txiav txim siab los ntawm kev siv tshuab ib sab ntawm cov khoom camshaft tshwj xeeb.

3.2Kev Txhawb Nqa Cov Ntaub Ntawv Txuj Ci Tag Nrho

Cov ntawv qhia txog kev siv tshuabqhia txog kev ua haujlwm, kev ua haujlwm, kev txij nkawm, cov duab qhia txog hydraulic, cov npe ntawm cov khoom siv hnav thiab cov duab kos ntawm cov khoom loj (2 daim ntawv theej + cov qauv hluav taws xob);

Cov ntawv qhia txog hluav taws xobsuav nrog cov lus qhia ua haujlwm, cov lus qhia programming, cov lus qhia ua haujlwm ntawm lub system thiab cov duab qhia txog hluav taws xob;

Cov phau ntawv qhia rau cov neeg sivrau txhua yam khoom siv pabcuam uas tau yuav, ntxiv rau daim ntawv pov thawj cuab yeej siv tshuab, daim ntawv teev cov khoom ntim khoom thiab daim duab kos qauv khoom siv.

4. Daim Ntawv Teev Cov Khoom Siv Txheem

Txhua lub tshuab SUPER T-750CBN raug xa nrog cov qauv txheem tiav hauv qab no:

1. Lub cev tshuab tseem ceeb (Qauv: SUPER T-750CBN) ×1 teeb

2. Taiwan Syntech 210MA-E5 CNC tswj system (tsav, fais fab mov, servos, kov npo suav nrog) × 1 teeb

3. 7.5 kW hydrostatic sib tsoo log hluav taws xob spindle × 1 teeb

4. THK pob ntsia hlau thiab cov lus qhia kab hlau rau cov menyuam × 1 teeb

5. Guoce kaw-voj grating kav × 1 teeb

6. V4 AE ultrasonic hnav khaub ncaws saib xyuas system × 1 teeb

7. 1.5 kW dressing hluav taws xob spindle (max. 10000 RPM) ×1 teeb

8. Jacobes X-axis linear motor × 1 teeb

9. Cov khoom siv cua AirTac × 1 teeb

10. Cov hloov pauv zaus 30 kW & 2 kW ×2 units

11. Schneider-hom khoom siv hluav taws xob tseem ceeb × 1 teeb

12. Φ510 vitrified CBN sib tsoo log (daim duab yuav tsum tau lees paub los ntawm cov neeg siv khoom) × 1 daim

13. Φ100 pob zeb diamond dressing roller × 1 daim

14. Hotman cov cuab yeej sau cov dej noo noo × 1 teeb

15. Cov thav duab nruab nrab uas kho tau (ntau yam siv tau: 100–200 hli) ×2 teeb

16. Lub thawv txias 600 L × 1 teeb

17. 3900 W immersion dej chiller rau lub tank txias × 1 teeb

Xaus lus

Lub SUPER T-750CBN puv ntoobCNC camshaft sib tsoo tshuabKev sib xyaw ua ke ntawm kev pub lub cev muaj zog linear, hydrostatic high-speed spindle, AE intelligent wheel dressing thiab automatic digital control technology. Nws muab kev ua haujlwm zoo heev, kev ua haujlwm ruaj khov thiab kev ua haujlwm yooj yim, phim zoo kawg nkaus rau kev ua haujlwm siab, kev xav tau zoo ntawm cov chaw tsim khoom siv tsheb thiab tshuab engineering camshaft. Raws li lwm txoj hauv kev pheej yig rau cov cam grinders xa tawm, nws ua kom zoo dua qhov ua tau zoo ntawm kev tsim khoom thiab txo qhov tsis lees txais ntawm cov khoom camshaft precision.

Lub sijhawm tshaj tawm: Lub Yim Hli-10-2026

SUPER T-750CBN Lub Tshuab Sib Tsoo Camshaft CNC Tag Nrho: Kev daws teeb meem sib tsoo precision siab rau Camshafts